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    High precision infrared coupling packaging equipment

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High precision infrared coupling packaging equipment

Equipment size: 1600mm * 800mm * 1660mm (L * W * H)

Equipment function:

Used for high-precision automatic coupling alignment and fixation of lenses and optical devices in optical modules. The device uses a precision axis to clamp the lens, combined with an infrared camera to monitor the spot shape and optical power feedback in real time, automatically completes multi-dimensional alignment optimization, and finally achieves permanent fixation of the lens through glue dispensing and UV curing

Performance indicators:

Visual axis system: X-axis repeat positioning accuracy ± 0.5 μ m, Z-axis ± 0.5 μ m

Lens axis system: X/Y/Z repeated positioning accuracy ± 0.3 μ m

    • Temperature control: Coupling platform integrated heating rod+thermocouple+temperature instrument

Technical Features:

Spot visual closed-loop coupling algorithm: Real time acquisition of spot images through infrared cameras, visual algorithm analysis of clarity, diameter, and center position, automatic adjustment of ZR (clarity), X (center X and radius), Y (center Y and radius) in sequence, forming a closed-loop optimization until the spot reaches the standard diameter and center position

Multi dimensional precision motion platform: Lens axis system integrates X/Y/Z three-axis electric precision platform, θ Z electric rotation axis, and θ X/θ Y manual adjustment platform, with a comprehensive repeat positioning accuracy of ≤ 5 μ m, meeting micrometer level coupling alignment requirements.

Application Scenario:

Optical module lens coupling assembly: used for precise active alignment and fixation of lenses with optical chips/fiber arrays in optical modules (such as OSFP, QSFP-DD, and other packaging forms).

High speed optical device packaging: suitable for coupling processes of high-speed optical modules such as 100G/400G/800G, ensuring the efficiency and reliability of optical signal transmission.

Applicable products:

Suitable for coupling high-speed optical modules such as 100G/400G/800G

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